Monday, November 12, 2012

An over-sized HVAC system could cost you...


In air conditioning, bigger is not better.  It’s just the most common mistake we see in air conditioning design.  Compared to a correctly sized air conditioner, an oversized air conditioner cools poorly, costs more to operate, is noisy, and has a shorter lifespan.

Design Occurs In The Field
Air conditioning systems are not designed in the factory.  They are designed by us and other contractors like us.  Each system we design is unique.  We account for your home’s design and layout, the type of construction, it’s orientation to the sun, shade, our local weather, and most important, your lifestyle.  How you plan on using your air conditioner has a big impact on the design. 
  
After we collect the necessary information, we crunch through a series of engineering calculations.  Sometimes we make the calculations on the spot.  Other times, we return to the office to use special design software.  When we perform the calculations in the field, it’s not unusual for us to double check them in the office.

We use many factory designed and built components in the systems we design.  We also fabricate parts of your system in the shop or on-site.

You will be unhappy with an air conditioning system, no matter how reliable and well made you consider the air conditioner and other components if the design is wrong, the field fabrication is poor, and the installation is sloppy.

The Impact on Comfort
When an air conditioner is oversized, it powers on, runs for a few minutes, lowers the air temperature at the thermostat to the setting, and stops.  A few minutes later, the air temperature rises and it powers back on.  To you, it feels like the air conditioner is intermittently blasting frigid air.  This is likely an air conditioner that is short cycling. 
               
An important role of air conditioning is dehumidification.  When an air conditioner short cycles, it pulls moisture from the air stream and leaves it on the indoor coil, where it evaporates back into the air stream.  An air conditioner’s ability to remove moisture from the air stream is lowest at the start of the cycle.  Inadequate moisture removal results in a cold, clammy feeling.
               
When the air conditioner runs for longer cycles, it does a better job pulling moisture from the air stream and disposing it down the condensate line.  Cold, clammy air indicates oversizing.

The Impact on Acoustics
The air conditioner and duct system should be designed together.  If the system is sized larger than the duct system, the volume of air pushed through the ducts raises air velocity, creating a windstorm.  Noisy grilles, registers, and diffusers indicate oversizing or too small ducts.

The Impact on Efficiency
Short cycling is not efficient.  It takes a lot more energy to start a motor than to keep one operating.  With your air conditioner, you start three motors:  the compressor, the outside fan motor, and the indoor fan motor.   In addition, you are operating larger, more expensive motors than you need. 
               
Think of a properly sized air conditioner as a fuel efficient car rolling down the highway.  The oversized air conditioner, by contrast, is like a 1960’s muscle car in stop-and-go traffic.  The miles per gallon is pathetic.  Oversizing costs money.

The Impact on Equipment Longevity
Short cycling causes your equipment to wear out sooner.  Just like an old car with lots of highway miles has more life left than one used for city driving, a correctly sized air conditioner will out last an oversized one.

Identifying Oversized Systems
If your air conditioner starts and stops (i.e., cycles) regularly on very hot days, it’s probably oversized.  Have us perform a set of engineering calculations if you’re unsure. 
               
A continually running air conditioner does not guarantee that it sized correctly.  Oversizing covers up other problems.  For example, if your system is oversized and has a refrigerant leak, it may not be readily apparent until the compressor fails. 
               
If you think your system is oversized, don’t make guesses.  Call us at Elite to run the engineering calculations on your home.  918.610.7300.

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